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Thursday 6 December 2018

Engineering Composites Mechanical Properties

Composite materials include some of the most advanced engineering materials today.  The addition of high strength fibers to a polymer matrix can greatly improve mechanical properties such as ultimate tensile strength, flexural modulus, and temperature resistance. Examples are illustrated in the table below.
Typical Values of Filled and Unfilled Polymers for Injection Molding
  Ultimate Tensile
Strength (MPa)
Flexural Modulus (GPa) Deflection Temperature at
1.8 MPa load (°C)
Unfilled With 30% Glass Fiber Unfilled With 30% Glass Fiber Unfilled With 30% Glass Fiber
Polyetheretherketone 90 150 4 10 160 285
Polyphenylene Sulfide 70 140 5 11 120 260
Epoxy 70 150 2.5 25 175 200
Phenolic 60 90 3 20 180 250
Thermoset Polyester 60 140 3 8 130 220
ABS 40 90 2.5 7 90 110

Additives can also be included in polymers for reasons other than thermo-mechanical property improvements.  For example, graphite, PTFE, or molybdenum disulfide are added to polymers as lubricants to lower the coefficient of friction or wear rate in tribological applications such as bearings or slide plates.
MatWeb has entries for well over 8000 polymers, including both thermoplastics and thermosets, which have been reinforced through the addition of glass fiber, carbon fiber, aramid fiber, wood, or mineral reinforcements.  Not all of these are cutting edge products; some merely include inexpensive inorganics such as calcium carbonate or talc as a way of achieving improved dimensional stability in commodity grade plastics such as polypropylene.
Since the vast majority of polymer-based composites are generally processed and sold as polymers, MatWeb has categorized them according to the base resin in our material property data search tools.  Some manufacturers of composite materials do not even disclose the identity or quantity of reinforcing fibers or the matrix material for competitive reasons.
MatWeb has other structural composite materials, offering higher performance, in addition to filled polymers.  For example, you can find 'Metal Matrix Composite' listed in the "Nonferrous Metal' section of our Material Type Search or 'Composite Fibers' and 'Composite Core Material' listed under 'Other Engineering Materials'.

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