We're talking about the factory or mill where your clothing or towels or
rug were created. Textile factories and mills around the world are
responsible for all of the fabric goods we encounter in our day-to-day
lives. But, what is a textile mill and what happens inside their walls?
Read on to learn more about this type of manufacturing.
Clothing is the basic human need. For hiding shame and also protecting from the inclemency of weather clothing is essential for human being. Clothing is the final product of textile manufacturing. Textile manufacturing or production is a very complex process. The range of textile manufacturing is so long. It starts from fiber to finished products.
A textile mill is a manufacturing facility where different types of fibers such as yarn or fabric are produced and processed into usable products. This could be apparel, sheets, towels, textile bags, and many more. When textile mills were first created, the jobs were very labor-intensive, but technology has transformed some modern facilities into machine-heavy operations.
Textile mills employ a multi-step process for taking raw materials and turning them into usable products. A typical production cycle looks something like this:
1. Fibers, whether natural or synthetic, are arranged in various way to create a desired texture, appearance, strength or durability.
2. Fibers are spun into yarn.
3. Yarn is transformed through fabric production techniques such as weaving or knitting.
4. Pre-treatment processes are carried out on the fabrics to prepare them to accept dyes and necessary chemicals.
5. Dyeing and printing using pigments and prints is performed on the textiles.
6. Finishing treatments are added to the fabric to create special technical properties or a desired aesthetic appeal. This might include antibacterial properties, water resistance, or fashion applications.
7. Textiles are given needed additional properties such as buttons or zippers before being finalized for sale and distribution.
Transition from the household to the shop system was slow, occurring at different times in different countries and regions. Tryon (1917) describes an "itinerant-supplementary stage" that preceded the shop system. During this stage, an itinerant worker (for example, a weaver), could be hired to help complete the weaving process in the home. Supplementary businesses provided operations that were too difficult to do in the home. These included operations executed on the raw materials or semifinished products of the household, such as fulling, carding, dyeing, and bleaching.
During the latter part of the eighteenth century, spinning and weaving began to be mechanized, beginning in England, and "manufactories" began to take the place of household production. Mechanical spinning was much more efficient than spinning with a spinning wheel, and so factory production quickly predominated. Weaving still was often done at home, with materials being furnished by a factor or agent and the finished products returned to the manufactory. Workers were paid for each piece they had completed.
By 1850, there were 59,136 female "hands" employed in cotton manufactures and 33,150 males throughout the country, with the largest number of females employed in Massachusetts (19,437). Employment in woolen manufacturing was dominated by male "hands," with 22,678 men to 16,574 females. Average wages in both sectors were higher for men than for women in all states reporting (DeBow, 1854). According to Hooks, "by 1870, 104,080 women textile operatives and laborers were recorded in the census" (p. 103). During the 1900 census year, there were 298,867 men and 292,286 women, 16 years and over, employed in the different textile industries and more than 70,000 children under 16 years, with the largest number in cotton and silk manufactures
The textile industry began relocation from the North to the South after the Civil War. The move was to take advantage of a large pool of low-cost and unorganized labor. The ethnic composition of the labor force in the North was primarily native-or foreign-born whites, unskilled and recruited from the farm population. In the South, operatives were recruited mainly from among native-born whites (Bureau of the Census, 1907). In both the North and the South, the employment of blacks in the textile industry was negligible until the 1960s and the passage of the Civil Rights Act of 1964 (Minchin, 1999; Rowan, 1970). By 1950, the total number of males employed in the textile industry (708,000) outnumbered the females (523,000). Data for 1983 shows that 49.3 percent of 742,000 workers were women, 21.3 percent were black, and 4.4 percent of Hispanic origin. By 1987, 48.1 percent of 713,000 workers were female, with 24.8 percent black and 6.6 percent of Hispanic origin (United States Department of Labor, 1988). By 2002, of the 429,000 textile workers, there were 326,000 males (76%), 88,000 blacks (20.5%), and 62,000 Hispanics (14%).
Textile production and distribution is no longer a process of a single nation, but of a world economy. Increased foreign competition and trade exist among many textile-producing nations. To increase production and to remain competitive, textile manufacturers have invested in new machinery and techniques of production that increase the productivity of labor. This means that fewer workers are needed to "tend" to a larger number of machines. Corporations have merged, joint ventures with foreign companies have occurred, new plants have been constructed in foreign countries, and American-owned companies have increasingly shifted operations to offshore manufacturing. All of this means fewer jobs domestically, but increased employment abroad. This process is a continuation of the shift of textile jobs from high-wage to low-wage environments that was seen already in the movement of textile production from New England to the American South in the middle decades of the twentieth century.
Textile production has shifted to a number of developing countries, including China, India, Pakistan, Bulgaria, and Turkey. Because women are lower cost employees worldwide than men, textile manufacturers in these countries typically employ more than 50 percent females in textile production. Some Asian countries, including Japan and Korea, that once offered low-wage employment in the textile industry, have also seen a flight of textile production to countries with even lower wages overseas. In 2004 leading low-wage countries include Sri Lanka, Indonesia, and Bangladesh (Industrial United Nations Development Organization, 2003).
Although textile manufacturers argue that free-trade practices (such as the abandonment of trade quotas to restrain imports into the United States from China and the North American Free Trade Agreement) have been the cause of mill bankruptcies and closings and job losses in the United States (Nesbitt, 2003), many economists point out that tariffs, quotas, and other protectionist measures are generally ineffective in maintaining employment in declining industries, and result in higher prices for consumers. Only factories offering some specific comparative advantage (for example, techno-textile production, on-demand specialty textile production, extremely high labor productivity) are likely to survive in high-wage environments in the era of globalization. The portability of the textile industry (whole factories can be dismantled in one country and reassembled in another, lower-wage one) and the relatively unskilled nature of textile work means that production of basic textiles will continue to flow to low-wage environments. An important contemporary challenge is to protect textile workers (largely female, poor, young, and vulnerable) from exploitation, industrial hazards, and other negative effects of employment in an industry that has seldom seen worker protection as a high priority.
Clothing is the basic human need. For hiding shame and also protecting from the inclemency of weather clothing is essential for human being. Clothing is the final product of textile manufacturing. Textile manufacturing or production is a very complex process. The range of textile manufacturing is so long. It starts from fiber to finished products.
A textile mill is a manufacturing facility where different types of fibers such as yarn or fabric are produced and processed into usable products. This could be apparel, sheets, towels, textile bags, and many more. When textile mills were first created, the jobs were very labor-intensive, but technology has transformed some modern facilities into machine-heavy operations.
Textile mills employ a multi-step process for taking raw materials and turning them into usable products. A typical production cycle looks something like this:
1. Fibers, whether natural or synthetic, are arranged in various way to create a desired texture, appearance, strength or durability.
2. Fibers are spun into yarn.
3. Yarn is transformed through fabric production techniques such as weaving or knitting.
4. Pre-treatment processes are carried out on the fabrics to prepare them to accept dyes and necessary chemicals.
5. Dyeing and printing using pigments and prints is performed on the textiles.
6. Finishing treatments are added to the fabric to create special technical properties or a desired aesthetic appeal. This might include antibacterial properties, water resistance, or fashion applications.
7. Textiles are given needed additional properties such as buttons or zippers before being finalized for sale and distribution.
Textile Categories
Inside of the textile industry are various categories of fabrics that can be transformed into functional products. Some have already been mentioned, but some might not have occurred to you right away. A few of the different categories of textiles include:- Non-Woven materials, either disposable or durable, such as baby wipes or home furnishings.
- Specialty/Industrial fabrics, for automobile components such as seat belts or airbags.
- Medical materials, for surgical procedures and infection control.
- Protective apparel, for industrial application and use.
TEXTILE WORKERS
Prior to the mid-eighteenth century, textile products were a main household manufacture, both for domestic use and on a commercial basis. Spun yarn, woven cloth, knitted stockings, and lace were the main products (Abbott 1910). Cotton, wool, flax, and hemp were the raw materials used by the women and girls in the household to make products to meet family needs; commercial weaving was often done at home by men.Transition from the household to the shop system was slow, occurring at different times in different countries and regions. Tryon (1917) describes an "itinerant-supplementary stage" that preceded the shop system. During this stage, an itinerant worker (for example, a weaver), could be hired to help complete the weaving process in the home. Supplementary businesses provided operations that were too difficult to do in the home. These included operations executed on the raw materials or semifinished products of the household, such as fulling, carding, dyeing, and bleaching.
During the latter part of the eighteenth century, spinning and weaving began to be mechanized, beginning in England, and "manufactories" began to take the place of household production. Mechanical spinning was much more efficient than spinning with a spinning wheel, and so factory production quickly predominated. Weaving still was often done at home, with materials being furnished by a factor or agent and the finished products returned to the manufactory. Workers were paid for each piece they had completed.
Employment and Wage Work
In the United States, mechanized spinning quickly caught on in New England, which had excellent sources of waterpower for the purpose. Power looms for weaving were introduced in 1814 in Waltham, Massachusetts. This was the first factory in America to integrate spinning and weaving under one roof. The displacement of household manufacture brought women and children into the factory to execute tasks they had always done at home, but with different equipment and on a much larger scale.By 1850, there were 59,136 female "hands" employed in cotton manufactures and 33,150 males throughout the country, with the largest number of females employed in Massachusetts (19,437). Employment in woolen manufacturing was dominated by male "hands," with 22,678 men to 16,574 females. Average wages in both sectors were higher for men than for women in all states reporting (DeBow, 1854). According to Hooks, "by 1870, 104,080 women textile operatives and laborers were recorded in the census" (p. 103). During the 1900 census year, there were 298,867 men and 292,286 women, 16 years and over, employed in the different textile industries and more than 70,000 children under 16 years, with the largest number in cotton and silk manufactures
The textile industry began relocation from the North to the South after the Civil War. The move was to take advantage of a large pool of low-cost and unorganized labor. The ethnic composition of the labor force in the North was primarily native-or foreign-born whites, unskilled and recruited from the farm population. In the South, operatives were recruited mainly from among native-born whites (Bureau of the Census, 1907). In both the North and the South, the employment of blacks in the textile industry was negligible until the 1960s and the passage of the Civil Rights Act of 1964 (Minchin, 1999; Rowan, 1970). By 1950, the total number of males employed in the textile industry (708,000) outnumbered the females (523,000). Data for 1983 shows that 49.3 percent of 742,000 workers were women, 21.3 percent were black, and 4.4 percent of Hispanic origin. By 1987, 48.1 percent of 713,000 workers were female, with 24.8 percent black and 6.6 percent of Hispanic origin (United States Department of Labor, 1988). By 2002, of the 429,000 textile workers, there were 326,000 males (76%), 88,000 blacks (20.5%), and 62,000 Hispanics (14%).
Globalization and Free Trade Practices
While the number of textile employees declined between 1950 and 2002, the percentage of women and blacks also declined, while the percentage of Hispanics increased. The overall decrease in the number of workers has been accompanied by a decline in the American production of textiles in the post–World War II period, due to foreign competition and an influx of imports, particularly from Asian countries. Textile production and employment in the countries of Western Europe has seen similar declines.Textile production and distribution is no longer a process of a single nation, but of a world economy. Increased foreign competition and trade exist among many textile-producing nations. To increase production and to remain competitive, textile manufacturers have invested in new machinery and techniques of production that increase the productivity of labor. This means that fewer workers are needed to "tend" to a larger number of machines. Corporations have merged, joint ventures with foreign companies have occurred, new plants have been constructed in foreign countries, and American-owned companies have increasingly shifted operations to offshore manufacturing. All of this means fewer jobs domestically, but increased employment abroad. This process is a continuation of the shift of textile jobs from high-wage to low-wage environments that was seen already in the movement of textile production from New England to the American South in the middle decades of the twentieth century.
Textile production has shifted to a number of developing countries, including China, India, Pakistan, Bulgaria, and Turkey. Because women are lower cost employees worldwide than men, textile manufacturers in these countries typically employ more than 50 percent females in textile production. Some Asian countries, including Japan and Korea, that once offered low-wage employment in the textile industry, have also seen a flight of textile production to countries with even lower wages overseas. In 2004 leading low-wage countries include Sri Lanka, Indonesia, and Bangladesh (Industrial United Nations Development Organization, 2003).
Although textile manufacturers argue that free-trade practices (such as the abandonment of trade quotas to restrain imports into the United States from China and the North American Free Trade Agreement) have been the cause of mill bankruptcies and closings and job losses in the United States (Nesbitt, 2003), many economists point out that tariffs, quotas, and other protectionist measures are generally ineffective in maintaining employment in declining industries, and result in higher prices for consumers. Only factories offering some specific comparative advantage (for example, techno-textile production, on-demand specialty textile production, extremely high labor productivity) are likely to survive in high-wage environments in the era of globalization. The portability of the textile industry (whole factories can be dismantled in one country and reassembled in another, lower-wage one) and the relatively unskilled nature of textile work means that production of basic textiles will continue to flow to low-wage environments. An important contemporary challenge is to protect textile workers (largely female, poor, young, and vulnerable) from exploitation, industrial hazards, and other negative effects of employment in an industry that has seldom seen worker protection as a high priority.
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