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Showing posts with label Design. Show all posts
Showing posts with label Design. Show all posts

Wednesday, 12 June 2019

Labelling for Textile Product



The labeling of textile products harmonizes the names of textile fibers and other terms used in labeling or other documents accompanying these products, in order to ensure adequate information for consumers and to promote the development of the market.

The labeling of textile products harmonizes the names of textile fibers and other terms used in labeling or other documents accompanying these products, in order to ensure adequate information for consumers and to promote the development of the market

What is a textile product?

  • A raw, semi-worked or made up product exclusively composed of textile fibers, or
  • a product containing at least 80% by weight of textile fibers, or
  • the textile parts of carpets, mattresses, camping goods, furniture, umbrellas, sunshades, warm linings of gloves and mittens provided they contain at least 80% textile fibers, or
  • textiles forming a part of other products where the textile parts are specified.

How should the product be labeled?

  • All items must carry a label indicating the fiber content either on the item or the packaging. This label does not have to be permanently attached to the garment and may be removable. If the product is supplied to a wholesaler, the indication may be contained within business documents (e.g. the invoice).
  • A textile product consisting of two or more fibers accounting for 85% of the finished product should be marked with the fiber followed by a percentage, e.g. Cotton 80% Polyester 15% Nylon 5%.
  • If a product consists of two or more components with different fiber contents, e.g. a jacket with a lining, the content of each must be shown.
  • Any decorative matter that makes up 7% or less of the product is excluded from the indication of fiber content.
  • The word ‘pure’ should only be used where the garment is made up of only one fiber.
  • The word ‘silk’ cannot be used to describe the texture of any other fiber; e.g. ‘silk acetate’ is not permitted.
  • Only certain names can be used for textile fibers.

What is labeling?

Textile products must be labeled or marked whenever they are put onto the market for production or commercial purposes. Where these products are not being offered for sale to the end consumer, or when they are being delivered in performance of an order placed by the State, labeling or marking may be replaced by accompanying commercial documents. The names, descriptions, and details of textile fiber content must be indicated in these commercial documents. They must also be indicated on products offered for sale to consumers.
With the exception of trademarks or the name of the undertaking, information other than that required by this Directive must be quite separate. Member States may require that their national language is used for the labeling and marking required by the Directive.
A textile product composed of two or more components which have different compositions must bear a label stating the fiber content of each component. Where two or more textile products have the same composition and form a single unit, they need to bear only one label.
The Directive contains specific requirements for the labeling of:
  • corsetry articles,
  • etch-printed textiles,
  • embroidered textiles,
  • yarns consisting of a core and cover made up of different fibers,
  • velvet and plush textiles,
  • floor coverings and carpets.
    The Directive makes provision for derogations for the labeling of certain textile products.

Labeling to inform the consumer

Consumers need to be confident that a textile item is safe to use and meets required standards. There is legislation to protect consumer rights. Labeling on the product and its packaging will provide relevant information about:
  • Country of origin to say where the product was made
  • Fiber content, which will affect care instruction and product flammability and warn those allergic to certain fibers
  • Fire and safety warning, such as product flammability warnings on upholstery, furnishings, soft toys and children’s nightwear, and choking hazards for small children
  • Care and washing instructions
  • British and European standard symbols, such as the Kitemark and CE mark
  • Trademarks to guarantee the quality, and protect the manufacturer from copying by others and from cheaper limitations
  • Size
  • Product identification code
  • The environmental and ethical status
The manufacturer will use symbols on the label to inform the consumer and promote sales. The consumer, however, has the responsibility to use and care for the product as instructed on the labeling.
The British Standards Institute (BSI) tests products and the process by which they are made. If the product is of the required standards then the manufacturer can display the BSI Kitemark on the product labeling. Consumers trust that products bearing the Kitemark have passed a rigorous certification process and will not only be safe to use but will also be fit for the purpose for which they were designed.
The CE marking is a mandatory European marking for textile products, such as those for children. The symbol shows that the essential health and safety requirements set out in European Directives have been met.
Companies may add their name and logo to the label along with a certification trademark, such as the Woolmark. This type of trademark can be used under license, providing the product meets agreed quality standards.

Designing Safe Products

A designer must consider the needs of the target market and it is essential that a safe product is developed. The manufacturer and retailer will be required to abide by laws that are in place to protect the consumer. If the product is for a child, sharp or small parts that will come off when chewed or pulled, or long ribbons and cords, cannot be included as they might injure or choke the child. Children’s nightwear must be labeled: “Keep away from Children”. It is the designer’s responsibility to ensure that appropriate fabrics, components, and textile processes are used and that health and safety issues are taken into consideration.
New fabrics and fabric finishes might be selected by a designer to ensure that a product is safe and appealing to the consumer. Fabric that is hypoallergenic with UV protection may be chosen, such as that made from bamboo. Bamboo’s organic and natural fiber properties make it non-irritating to the skin for anyone with skin sensitivities or allergies.

Names that may be used for textile fibers

  • Wool, alpaca, llama, camel, cashmere, mohair, angora, vicuna, yak, guanaco, cashgora, beaver, otter, whether followed or not by the name ‘wool’ or ‘hair’.
  • Animal or horsehair with or without an indication of the kind of animal.
  • Silk, cotton, kapok, flax or linen, hemp, jute, abaca, alfa, coir.
  • Polyurethane, vinylal, trivinyl, elastodiene, elastane, glass fibre, broom, ramie, sisal, sunn, henequen, maguey.
  • Acetate, alginate, cupro, modal, protein, triacetate, viscose.
  • Acrylic, chlorofibre, fluorofibre, modacrylic, polyamide or nylon, aramid, polyamide, lyocell, polylactide, polyester, polyethylene, polypropylene, polycarbamide, elastomulltiester.
  • Name corresponding to the material from which fibers are composed, e.g. metal (metallic), asbestos, paper, followed or not by the word ‘yarn’ or ‘fiber’.

Products that do not have to bear a fiber content

Air supported structures, animal clothing, artificial flowers, book covers, buttons and buckles, cordage, rope & string, disposable articles, egg cosies, felt hats, felts, flags and banners, funeral articles, gaiters, labels and badges, make up cases, muffs, old made up textile products, oven gloves, packagings (not new and sold as such, e.g. used potato sacks), painted canvas, pin cushions, protective prerequisites of sport, purses, pouches, bags & saddlery, safety items, sails, shoe cleaning cases, sleeve protectors, sleeve supporting armbands, slide fasteners, spectacle, cigarette and cigar, lighter and comb cases, stuffed pan holders, table mats having several components and a surface area not exceeding 500 cm2, tapestries, tea and coffee cozies, textile parts of footwear (except warm linings), textile products for base and interlining fabrics and stiffening, tobacco pouches, toilet cases, toys, travel goods, watch straps.

Tuesday, 4 December 2018

Apparel Manufacturing Process

Steps involved in garment manufacturing process

Ready to wear apparel or garment manufacturing involves many processing steps, beginning with the idea or design concept and ending with a finished product. Apparel manufacturing process involves Product Design, Fabric Selection and Inspection, Pattern making, Grading, Marking, Spreading, Cutting, Bundling, Sewing, Pressing or Folding, Finishing and Detailing, Dyeing and Washing, QC etc.



  1. Receiving Fabrics

    Garment factories receive fabric from overseas textile manufacturers in large bolts with cardboard or plastic center tubes or in piles or bags. The fabric typically arrives in steel commercial shipping containers and is unloaded with a forklift. Garment factories often have a warehouse or dedicated area to store fabric between arrival and manufacturing.
  2. Fabric Relaxing

    fabric relaxing
    “Relaxing” refers to the process that allows the material to relax and contract prior to being manufactured. This step is necessary because the material is continually under tension throughout the various stages of the textile manufacturing process, including weaving, dyeing, and other finishing processes. The relaxing process allows fabrics to shrink so that further shrinkage during customer use is minimized.
    Garment manufacturers perform the relaxing process either manually or mechanically. Manual fabric relaxing typically entails loading the bolt of fabric on a spinner and manually feeding the material through a piece of equipment that relieves tension in the fabric as it is pulled through. Mechanical fabric relaxing performs this same process in an automated manner.
    Many garment manufacturers will also integrate quality assurance into this process to ensure that the quality of the fabric meets customer standards. This step is performed by manually spot-checking each bolt of fabric using a backlit surface to identify manufacturing defects such as color inconsistency or flaws in the material. Fabrics that fail to meet customer standards are returned to the textile manufacturer.
  3. Spreading, Form Layout, and Cutting

    fabric spreading and cuttingAfter the fabric has been relaxed, it is transferred to the spreading and cutting area of the garment manufacturing facility. The fabric is first to cut into uniform plies and then spread either manually or using a computer-controlled system in preparation for the cutting process. The fabric is spread to:
    • allow operators to identify fabric defects;
    • control the tension and slack of the fabric during cutting; and
    • ensure each ply is accurately aligned on top of the others.
    The number of plies in each spread is dependent on the fabric type, spreading method, cutting equipment, and size of the garment order.
    Next, garment forms—or patterns—are laid out on top of the spread, either manually or programmed into an automated cutting system. Lastly, the fabric is cut to the shape of the garment forms using either manually operated cutting equipment or a computerized cutting system.
  4. Embroidery and Screen Printing

    embroideryEmbroidery and screen printing are two processes that occur only if directly specified by the customer; therefore, these processes are commonly subcontracted to off-site facilities. Embroidery is performed using automated equipment, often with many machines concurrently embroidering the same pattern on multiple garments. Each production line may include between 10 and 20 embroidery stations. Customers may request embroidery to put logos or other embellishments on garments.
    Screen printing is the process of applying paint-based graphics to fabric using presses and textile dryers. Specifically, screen printing involves sweeping a rubber blade across a porous screen, transferring ink through a stencil and onto the fabric. The screen printed pieces of fabric are then dried to set the ink. This process may have varying levels of automation or may largely be completed at manually operated stations. Like embroidery, screen printing is wholly determined by the customer and may be requested to put logos or other graphics on garments or to print brand and size information in place of affixing tags.
  5. Sewing

    sewingGarments are sewn in an assembly line, with the garment becoming complete as it progresses down the sewing line. Sewing machine operators receive a bundle of cut fabric and repeatedly sew the same portion of the garment, passing that completed portion to the next operator. For example, the first operator may sew the collar to the body of the garment and the next operator may sew a sleeve to the body. Quality assurance is performed at the end of the sewing line to ensure that the garment has been properly assembled and that no manufacturing defects exist. When needed, the garment will be reworked or mended at designated sewing stations. This labor-intensive process progressively transforms pieces of fabric into designer garments.
  6. Spot Cleaning and Laundry

    spot cleaning and laundryIn addition to identifying manufacturing defects, employees tasked with performing quality assurance are also looking for cosmetic flaws, stains, or other spots on the garment that may have occurred during the cutting and sewing processes. Spots are often marked with a sticker and taken to a spot-cleaning area where the garment is cleaned using steam, hot water, or chemical stain removers.
    Some customers request that a garment be fully laundered after it is sewn and assembled; therefore, garment factories often have on-site laundry or have subcontract agreements with off-site laundry operations. Commercial laundry facilities are equipped with at least three types of machines: washers, spinners, and dryers. Some facilities also have the capability to perform special treatments, such as stone- or acid-washing.
  7. Ironing

    ironingAfter a garment is fully sewn and assembled, it is transferred to the ironing section of the facility for final pressing. Each ironing station consists of an iron and an ironing platform. The irons are similar looking to residential models but have steam supplied by an on-site boiler. Workers control the steam with foot pedals and the steam is delivered via overhead hoses directly to the iron. In most facilities, the ironing platforms are equipped with a ventilation system that draws steam through the ironing table and exhausts it outside the factory.
  8. Packaging and Shipping

    packaging and shippingIn the last steps of making a product retail-ready, garments are folded, tagged, sized, and packaged according to customer specifications. Also, garments may be placed in protective plastic bags, either manually or using an automated system, to ensure that the material stays clean and pressed during shipping. Lastly, garments are placed in cardboard boxes and shipped to client distribution centers to eventually be sold in retail stores.

Thursday, 21 April 2016

Terry Towelling parameters for designing and production

Terry Towelling parameters for designing and production 

- Size of towel: Grey & Finish

- Dimentions of Hem, Terry Bar, Border and Body Of Towel

- Finish & Grey weight/GSM of towel

- Reed count ie warp density

- Weft density (Body & Border)

- No. of splits on loom

- Yarn used in warp(Pile & Ground),weft(Body Weft & Border Weft)

- Material used cotton /polyester(Pile, Ground & weft)

- Major count _2/20 k, 2/24 K, 1/10 OE, 1/14 OE, 1/16k etc.

- Tape length used in pile and ground

- Weight loss consideration during all process like shearing, washing,tumbling and dying etc.

- Production calculations by PCs and wt.

- Wastage parameter at various stage of manufacturing

- Pile Height

Wednesday, 20 April 2016

Designer in Textile and Clothing Industries

Designers in Textile and Clothing Industries :


  • Colorists predicting and forecasting future colour ranges.
  • Yarn designers
  • Knitting fabric designers
  • Woven fabric designers
  • Carpet designers
  • Print designers
  • Embroidery designers
  • Knitwear designers
  • Garment designers
  • Accessory designers
  • Print producers
  • Stylists
  • Colorists developing colorways
  • Repeating artists.